Retrofit

Upgrading / modernization of old plants & machines - mechanics remains, control and/or sensor technology new.


Retrofit advantages:

  • Extending the service life of the machine
  • Reduced downtime
  • Legal compliance
  • Lower production costs through monitoring
  • Acquisition of process and machine data
  • Control from the control station, from a distance
  • Predictive maintenance possible

Retrofit kit


  • Your old machine will be equipped with a retrofit module from creative BITS
  • This allows access to all essential key figures (freely definable)
  • The machine can be integrated into a production process
  • Constant monitoring of production costs, operating performance, condition of the equipment, ...
  • Faster changeover times,
  • Quality control, logging, monitoring
  • Proactive maintenance intervals by predicting possible malfunctions
  • Reduction of unplanned downtimes
Retrofit kit

Sensors

what we can measure (excerpt)


  • Temperature
  • Acceleration, vibrations
  • Magnetic field
  • Sound
  • Location/position
  • GPS location
  • Movement
  • Gas
  • Light (various spectra)
  • Laser
  • Voltage, current, power
  • Contact
  • Radio frequency
  • Distance
  • Radiation (div.)
  • Humidity
  • Water level
  • Movement
  • Barometric pressure
  • ...

Retrofit packages


Quickcheck (fixed price)

  • Analysis of the existing plant, machine, environment
  • Creation of a concept for digitalisation
  • Analysis report and roadmap for next steps,
  • Cost estimation

Data collection

  • Setup IoT Hub
  • Transferring data to the cloud

Creation of productive components

  • From prototype to use in the production system

Integration of third-party data, machine data

  • Interfaces to available data from machines / third party data
  • Integrate machine data

Workflow Engine

  • Possibilities of own automation

Integration Sensoren

  • Installation Retrofit Gateway Module
  • First integration of selected sensors and data transmission
  • Installation control functions

Dashboard

  • Visualization of the data in different ways
  • Storage of historical data for analyses

Interfaces

  • Data preparation
  • Summary and clarification of interfaces

Mobile Services

  • Creation of an app for control and monitoring

On Premise

  • Integration in own environment

Control unit


  • Creation of tailor-made control systems
  • Any sensor and bus systems
  • Industry Standards
  • Long service life and autonomous operation
  • Configuration and control via PC
  • Can also be used under adverse conditions
Customized control systems

What do you get out of it


  • Upgrading / modernization of old plant & machinery
  • Monitoring of machines / devices from a distance
  • Link sensor values with other processes
  • New charging models (charging per operating hour, per output quantity, ...)
  • New service concepts (warning in case of defects, corrections before defects occur, ongoing optimizations, external warning, remote maintenance, support of the team on site, ...)
  • Increased competitiveness (use of state-of-the-art technology, more flexible application possibilities, industry 4.0 maturity, ...)

Get in contact with us


You are interested in our services, have questions, requests, suggestions or just want to learn more about creative BITS? Then call us or send us an e-mail. We will contact you as soon as possible!

Gmunden
Johann-Orth-Allee 19A, 4810 Gmunden, Austria
Phone: +43 50 3344 - 100
Fax: +43 810 9554 174179
Hall in Tirol
Fuxmagengasse 2, 6060 Hall in Tirol, Austria
Phone: +43 50 3344 - 100
Fax: +43 810 9554 174179
Traun
Zaunerm├╝hlstrasse 2, 4050 Traun, Austria
Phone: +43 50 3344 - 100
Fax: +43 810 9554 174179